Nkuko imiyoboro ya aluminiyumu ikoreshwa cyane mu gukoresha insinga zikoresha amamodoka, iyi ngingo irasesengura kandi ikanategura uburyo bwo guhuza ibikoresho bya aluminiyumu y’amashanyarazi, ikanasesengura kandi ikagereranya imikorere yuburyo butandukanye bwo guhuza kugirango byoroherezwe guhitamo nyuma ya aluminium power wiring harness ihuza uburyo.
01 Incamake
Hamwe nogutezimbere ikoreshwa rya aluminiyumu mu byuma bifata ibyuma, gukoresha imiyoboro ya aluminium aho gukoresha umuringa gakondo bigenda byiyongera buhoro buhoro.Nyamara, mugikorwa cyo gukoresha insinga za aluminiyumu zisimbuza insinga z'umuringa, kwangirika kw'amashanyarazi, ubushyuhe bwo hejuru, hamwe na okiside ya kanseri ni ibibazo bigomba guhura nabyo kandi bigakemuka mugihe cyo gusaba.Muri icyo gihe, ikoreshwa ryinsinga za aluminiyumu zisimbuza insinga z'umuringa zigomba kuba zujuje ibisabwa by’insinga z'umuringa.Ibikoresho byamashanyarazi nubukanishi kugirango wirinde kwangirika kwimikorere.
Mu rwego rwo gukemura ibibazo nka ruswa y’amashanyarazi, ubushyuhe bwo hejuru, hamwe na okiside ya kanseri mu gihe cyo gukoresha insinga za aluminiyumu, kuri ubu hari uburyo bune bw’ingenzi bwo guhuza inganda mu nganda, aribwo: gusudira hamwe no gusudira umuvuduko, gusudira hamwe, gusudira ultrasonic, na gusudira.
Ibikurikira nisesengura nigereranya ryimikorere ihuza amahame nuburyo bwubwoko bune bwihuza.
02 Gusudira hamwe no gusudira
Gusudira hamwe no guhuza igitutu, banza ukoreshe inkoni z'umuringa hamwe na aluminiyumu yo gusudira, hanyuma hanyuma ushireho inkoni z'umuringa kugirango uhuze amashanyarazi.Inkoni ya aluminiyumu irakorwa kandi ikorwa kugirango ibe impera ya aluminiyumu, hanyuma hakorwe umuringa na aluminium.Hanyuma insinga ya aluminiyumu yinjizwa mu musozo wa aluminiyumu uva mu muringa wa aluminium na aluminiyumu hanyuma ugahita unyuzwa mu bikoresho gakondo byifashishwa mu gusya insinga kugira ngo urangize isano iri hagati y’umuyoboro wa aluminium n’umuringa wa aluminium, nkuko bigaragara ku gishushanyo 1.
Ugereranije nubundi buryo bwo guhuza, gusudira hamwe no gusudira byumuvuduko bigira umuringa-aluminiyumu uhuza inzibacyuho binyuze mu gusudira gusudira inkoni z'umuringa n'inkoni ya aluminium.Ubuso bwo gusudira burasa kandi buringaniye, birinda neza ikibazo cyamazi yubushyuhe buterwa na coefficient zitandukanye zo kwagura ubushyuhe bwumuringa na aluminium., Byongeye kandi, ishyirwaho ryinzibacyuho ya alloy nayo irinda neza kwangirika kwamashanyarazi yatewe nibikorwa bitandukanye byicyuma hagati yumuringa na aluminium.Gufunga nyuma hamwe nubushyuhe bwo kugabanya ubushyuhe bukoreshwa mugutandukanya spray yumunyu hamwe numwuka wamazi, nabyo birinda neza ko habaho kwangirika kwamashanyarazi.Binyuze muri hydraulic crimping ya aluminium na aluminium crimp ya finine yumuringa-aluminium, imiterere ya monofilament yumuyoboro wa aluminiyumu hamwe na oxyde ya oxyde kurukuta rwimbere rwa aluminiyumu ya crimp irasenywa ikanakurwaho, hanyuma hakonje Byuzuye hagati yinsinga imwe no hagati ya kiyobora ya aluminium nu rukuta rwimbere rwimpera.Ihuriro ryo gusudira ritezimbere imikorere yamashanyarazi ihuza kandi itanga imikorere yizewe cyane.
03 Gusudira
Gusudira bivangavanga bifashisha umuyoboro wa aluminiyumu kugirango ugabanye kandi ushushanye umuyobozi wa aluminium.Nyuma yo guca isura yanyuma, gusudira guterana bikorwa hamwe numuringa wumuringa.Ihuza ryo gusudira hagati yumuyoboro winsinga hamwe numuringa wumuringa urangizwa no gusudira, nkuko bigaragara ku gishushanyo cya 2.
Gusudira bivanze bihuza insinga za aluminium.Ubwa mbere, umuyoboro wa aluminiyumu ushyirwa ku kiyobora insinga ya aluminium unyuze.Imiterere ya monofilament yuyobora ihindurwamo plastike ikoresheje guhonyora kugirango ikore uruziga rukomeye.Noneho gusudira kwambukiranya igice kuringanizwa no guhindukira kugirango urangize inzira.Gutegura ubuso bwo gusudira.Impera imwe yumuringa wumuringa nuburyo bwo guhuza amashanyarazi, kurundi ruhande nubusabane bwo gusudira hejuru yumuringa.Ubuso bwo gusudira hejuru yumuringa wumuringa hamwe nubuso bwo gusudira bwinsinga ya aluminiyumu birasudwa kandi bigahuzwa binyuze mu gusudira, hanyuma flash yo gusudira igacibwa kandi igakorwa kugirango irangize inzira yo guhuza insinga ya aluminiyumu.
Ugereranije nubundi buryo bwo guhuza, gusudira guterana bigira isano ihuza inzibacyuho hagati yumuringa na aluminiyumu binyuze mu gusudira hagati yumuringa wumuringa ninsinga za aluminium, bikagabanya neza kwangirika kwamashanyarazi yumuringa na aluminium.Agace k'inzibacyuho y'umuringa-aluminiyumu gafunzwe hamwe n'ubushyuhe bwo kugabanya ubushyuhe mu cyiciro gikurikira.Agace ko gusudira ntikazahura numwuka nubushuhe, bikagabanya ruswa.Byongeye kandi, ahantu ho gusudira niho umuyoboro wa aluminiyumu uhujwe neza na terefone y'umuringa binyuze mu gusudira, ibyo bikaba byongera imbaraga zo gukuramo ingingo kandi bigatuma inzira yo gutunganya yoroshye.
Nyamara, imbogamizi nazo zibaho muguhuza insinga za aluminiyumu hamwe n’umuringa wa aluminium na aluminiyumu ku gishushanyo cya 1. Gukoresha gusudira gusudira ku bakora inganda zikoresha insinga bisaba ibikoresho byihariye byo gusudira byo guteranya ibintu, bifite imiterere myinshi kandi byongera ishoramari mu mutungo utimukanwa w’insinga abakora ibikoresho.Icya kabiri, mugusudira guswera Mugihe cyibikorwa, imiterere ya monofilament yinsinga ni friction itaziguye hamwe na terefone y'umuringa, bikavamo imyenge mumwanya wo gusudira.Kubaho umukungugu nibindi byanduye bizagira ingaruka kumiterere yanyuma yo gusudira, bitera ihungabana mumikorere ya mashini na mashanyarazi yo guhuza.
04 gusudira Ultrasonic
Ultrasonic gusudira insinga za aluminium ikoresha ibikoresho byo gusudira ultrasonic kugirango uhuze insinga za aluminium hamwe n’umuringa.Binyuze mu ihindagurika ryinshi ryumutwe wo gusudira wibikoresho byo gusudira ultrasonic, monofilaments ya aluminiyumu hamwe ninsinga za aluminium hamwe n’umuringa w’umuringa byahujwe hamwe kugira ngo birangize insinga ya aluminium kandi Guhuza imiyoboro y’umuringa bigaragara ku gishushanyo cya 3.
Ultrasonic yo gusudira ihuza ni mugihe insinga za aluminium hamwe numuringa wumuringa uhinda umushyitsi mwinshi wa ultrasonic.Kunyeganyega no guterana hagati y'umuringa na aluminiyumu byuzuza isano iri hagati y'umuringa na aluminium.Kuberako umuringa na aluminiyumu byombi bifite isura ya cubic ibyuma byububiko bwa kirisiti, mubidukikije byihuta cyane Muri iyi miterere, gusimbuza atome muburyo bwicyuma cya kirisiti cyarangiye kugirango habeho urwego rwinzibacyuho, birinda neza ko habaho kwangirika kwamashanyarazi. .Muri icyo gihe, mugihe cyo gusudira ultrasonic, urwego rwa oxyde hejuru yubuso bwa monofilament ya aluminiyumu iracibwa, hanyuma guhuza gusudira hagati ya monofilaments birangiye, biteza imbere amashanyarazi nubukanishi bwihuza.
Ugereranije nubundi buryo bwo guhuza, ibikoresho byo gusudira ultrasonic nibikoresho bisanzwe bikoreshwa mugutunganya ibyuma bikoresha insinga.Ntabwo bisaba ishoramari rishya ryimitungo.Mugihe kimwe, ama terminal akoresha umuringa washyizweho kashe yumuringa, kandi igiciro cyanyuma kiri hasi, kubwibyo bifite inyungu nziza yikiguzi.Ariko, ibibi nabyo birahari.Ugereranije nubundi buryo bwo guhuza, gusudira ultrasonic bifite imitekerereze idakomeye kandi irwanya ihindagurika.Kubwibyo, gukoresha ultrasonic welding ihuza ntabwo byemewe ahantu hanyeganyega cyane.
05 Gusudira plasma
Gusudira kwa plasma bifashisha ibyuma byumuringa hamwe ninsinga za aluminiyumu kugirango uhuze, hanyuma wongeyeho uwagurishije, plasma arc ikoreshwa mu kurasa no gushyushya agace kagomba gusudira, gushonga uwagurishije, kuzuza aho gusudira, no kuzuza insinga ya aluminium, nkuko bigaragara mu gishushanyo cya 4.
Plasma yo gusudira ya aluminiyumu ibanza gukoresha plasma yo gusudira yumuringa wumuringa, kandi guhonyora no gufunga imiyoboro ya aluminiyumu birangirana no guhonyora.Amashanyarazi ya plasma yo gusudira akora imiterere ya barrale nyuma yo gutobora, hanyuma agace ko gusudira ka terefone kuzuyemo umucuruzi urimo zinc, kandi impera yacagaguritse ni Ongeramo umucuruzi urimo zinc.Munsi ya irrasiyo ya plasma arc, umugurisha urimo zinc arashyuha akanashonga, hanyuma akinjira mu cyuho cy’umugozi ahantu hacuramye binyuze mubikorwa bya capillary kugirango arangize inzira yo guhuza imiyoboro yumuringa ninsinga za aluminium.
Plasma yo gusudira insinga ya aluminiyumu irangiza guhuza byihuse hagati yinsinga za aluminium nu muringa wumuringa binyuze mu gutobora, bitanga ibikoresho byizewe byubukanishi.Muri icyo gihe, mugihe cyo gutembagaza, binyuze mukigereranyo cyo kwikuramo 70% kugeza kuri 80%, gusenya no gukuramo ibice bya oxyde ya kiyobora birarangiye, Kunoza neza imikorere yamashanyarazi, kugabanya guhuza imiyoboro ihuza, no gukumira gushyushya ingingo zihuza.Noneho shyiramo ibicuruzwa birimo zinc kugeza kumpera yikibanza, hanyuma ukoreshe urumuri rwa plasma kugirango urabagirane kandi ushushe ahantu ho gusudira.Umugurisha urimo zinc arashyuha kandi agashonga, kandi uwagurishije yuzuza icyuho cyahantu hacuramye binyuze mubikorwa bya capillary, agera kumazi yumunyu wumunyu mugace kanyerera.Kwigunga kwumwuka birinda kubaho kwangirika kwamashanyarazi.Muri icyo gihe, kubera ko uwagurishije ari wenyine kandi akayungurura, hashyizweho akarere k’inzibacyuho, kakirinda neza ko habaho ibimera by’ubushyuhe kandi bikagabanya ibyago byo kongera imiyoboro ihangayikishijwe n’ubushyuhe n'ubukonje.Binyuze muri plasma yo gusudira yumwanya uhuza, imikorere yamashanyarazi yakarere gahuza iratera imbere neza, kandi nubukanishi bwagace kahantu nabwo buratera imbere.
Ugereranije nubundi buryo bwo guhuza, gusudira kwa plasma bitandukanya umuringa wumuringa hamwe nuyobora aluminium binyuze murwego rwo gusudira inzibacyuho kandi bigashimangira urwego rwo gusudira, bikagabanya neza kwangirika kwamashanyarazi yumuringa na aluminium.Kandi urwego rwo gusudira rukomeye ruzengurutsa mu mpera zumuyoboro wa aluminiyumu kugira ngo umuringa w’umuringa hamwe n’umuyoboro w’umuyoboro utazahura n’umwuka n’ubushuhe, bikomeza kugabanya ruswa.Byongeye kandi, inzibacyuho yo gusudira hamwe nigitereko cyo gusudira cyongerewe imbaraga gutunganya neza umuringa wumuringa hamwe ninsinga za aluminiyumu, byongera imbaraga zo gukurura ingingo kandi bigatuma inzira yo gutunganya yoroshye.Ariko, ibibi nabyo birahari.Gukoresha plasma yo gusudira kubakora ibikoresho byinsinga bisaba ibikoresho byihariye byo gusudira bya plasma byabugenewe, bifite imikorere mibi kandi byongera ishoramari mumitungo itimukanwa yinganda zikoresha insinga.Icya kabiri, mugikorwa cyo gusudira plasma, umugurisha arangizwa nibikorwa bya capillary.Igikorwa cyo kuziba icyuho ahantu hacuramye ntigishobora kugenzurwa, bigatuma ubwiza bwa nyuma bwo gusudira budahungabana mugace ka plasma yo gusudira, bikavamo gutandukana kwinshi mumashanyarazi na mashini.
Igihe cyoherejwe: Gashyantare-19-2024